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Interesting Engineering

US firm to scale laser-based nuclear fusion ‘breakthrough’ with new partnership Military Archives - Interesting Engineering World’s first non-nuclear lead-cooled reactor to generate electricity begins installation US scientists devise new process to turn sewage sludge into 99% pure natural gas US firm unveils submarine-hunting drone with 9,200-mile-range, 35 mph top speed Military Archives - Interesting Engineering Supercomputer finds lithium-titanium tweak to boost sodium-ion batteries for grids Lockheed Martin demonstrates vertical launch missile system for mobile drone defense China’s 1116 MWe Taipingling Unit 1 reactor goes online, set to generate 9bn kWh yearly ChatGPT Images 2.0 update combines reasoning, research, and design with 2K output US Navy tests plug-and-play laser system on USS Bush carrier, downs drones at sea China’s CATL reveals 621-mile EV battery, under-7-minute charging to challenge BYD US uses world’s first exascale supercomputer to model supernovae, fusion reactors AI and Robotics Archives - Interesting Engineering First-in-human study confirms safety of graphene-based brain interface Tesla’s Optimus humanoid robot greets runners, poses for photos at Boston Marathon Interlocking materials offer high strength and flexibility for robotics, infrastructure US redeploys 100,000-ton nuclear-powered aircraft carrier in Red Sea after repairs US scientists unveil concept for ‘world’s first neutrino laser’ to unlock breakthroughs New military tech can maintain communication in contested electronic warfare environments Got a dark personality? Psychologists can help you choose your career wisely Humidity boosts performance of 3D-printed nanogenerator instead of degrading it China demonstrates microwave beam that recharges drones in flight, continues power delivery Scientists run compact free-electron laser for eight hours, cracks FEL stability problem China’s PLA considers to use minelaying underwater drones to enforce Taiwan blockade: Report 1-ton sharks may struggle for survival in waters exceeding 62.6°F, study suggests US firm’s thorium nuclear fuel bundles move to manufacturing for commercial reactors Tesla hits 0% charge in remote Chilean desert as YouTuber uses hood-mounted solar Humanoid robot surpasses human world record in Beijing half-marathon, clocking 50:26 mins New method extracts maximum work from unknown quantum states using symmetry tricks US scientists’ new method can measure rare-earth elements in plants without destroying them 1,800-year-old feces reveal disease and hygiene linked to Roman Empire in 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can boost autonomous warfare power Quasi-solid-state battery hits 99.98% efficiency, stops dendrites, and boosts cycle life France plugs Lucy photonic quantum system into supercomputer for hybrid computing US Army CH-47F Chinook helicopter makes first autonomous landing without human input 300-million-year-old German Basin could hold one of Europe’s largest lithium resources ‘World’s first’: AGIBOT G2 humanoid robots run tablet testing on live factory line Google in talks with Pentagon to deploy Gemini AI after Claude limits dispute US tests spin-polarized fuel in 180-million-degree Fahrenheit tokamaks for fusion power US unveils AI-powered drone with 66-mile reach, modular payload transforms operations Anthropic launches Opus 4.7 with 13% higher vision resolution and stronger coding Germany airdrops 5 ton ‘mini tank’ from aircraft in first airborne test trial US nuclear firm submits plan for 240 MW small modular reactor to power 1.5 million homes China turns on largest AI science hub 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Scientists uncover secret flaw holding back 20% organic solar cells
Georgina Jedikovska · 2026-06-25 · via Interesting Engineering

An international team of researchers has uncovered the hidden mechanism that limits the performance of organic solar cells and could help them exceed the 20 percent efficiency barrier.

The study, led by scientists from Linköping University in Sweden, the University of Potsdam in Germany, and the Paul Drude Institute in Berlin, sheds light on a long-standing challenge in the development of organic photovoltaics (OPV).

Organic photovoltaic solar cells offer an Earth-abundant, low-energy alternative to conventional photovoltaics. They also have the potential to generate electricity at a lower cost than first- and second-generation solar technologies.

According to the team, the findings could provide a roadmap for the creation of more efficient solar cells that would be able to compete with already established silicon-based technologies.

A solar mystery

Solar cell performance is determined by three factors. These include short-circuit current, open-circuit voltage, and fill factor. While all three influence how much electricity a device can generate, improving one often comes at the expense of another.

Hence, researchers have struggled with a persistent trade-off in organic solar cells for years. Attempts to increase the open-circuit voltage frequently led to lower fill factors. At the same time, improvements in fill factor often reduced voltage.

As organic solar cell efficiencies climb beyond 20 percent, this trade-off becomes increasingly difficult to overcome. To tackle the challenge, Dieter Neher, PhD, of the University of Potsdam, Feng Gao, PhD, of Linköping University, as well as Safa Shoaee, PhD, of the Paul Drude Institute for Solid State Electronics, teamed up to investigate its root cause.

Working with other experts in the field, the team examined why efficiency gains in organic solar cells begin to slow at higher performance levels. The results showed that under specific conditions, the generation of free electric charges in the active layer of the solar cell depends heavily on the electric field in the organic semiconductor material.

“This results in a previously poorly understood limitation on the fill factor, which becomes particularly relevant when voltage losses need to be minimized,” Neher, a physics professor at the University of Potsdam, pointed out.

Inside the bottleneck

When sunlight hits an organic solar cell, it creates excitons, which are bound pairs of negatively charged electrons and positively charged holes. Because these pairs cannot move freely, they must first be split into free charges that can generate electricity.

Using simulations of an entire solar cell, the team found that two factors play a critical role in this process: how long excitons survive and how much energy is released during charge transfer. Both parameters were identified as the most important determinants of the fill factor at low voltage losses.

“We were able to trace the trade-off between fill factor and open-circuit voltage back to a few physical quantities and simulate how this limitation can be significantly mitigated by increasing the exciton lifetime,” Neher concluded in a press release.

The team demonstrated that extending exciton lifetimes can significantly reduce the problem. To validate the concept, they also developed new combinations of organic materials and used them to produce solar cells. The devices delivered both high fill factors and strong overall power output.

According to the researchers, the findings provide general design principles that could guide the development of future organic photovoltaic materials and device architectures.

The study has been published in the journal Nature Photonics.

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Based in Skopje, North Macedonia. Her work has appeared in Daily Mail, Mirror, Daily Star, Yahoo, NationalWorld, Newsweek, Press Gazette and others. She covers stories on batteries, wind energy, sustainable shipping and new discoveries. When she's not chasing the next big science story, she's traveling, exploring new cultures, or enjoying good food with even better wine.