The poultry industry has been driven by broiler chicken production and has grown into the world's largest animal protein sector. Automated detection of chicken carcasses on processing lines is vital for quality control, food safety, and operational efficiency in slaughterhouses and poultry processing plants. However, developing robust deep learning models for tasks like instance segmentation in these fast-paced industrial environments is often hampered by the need for laborious acquisition and annotation of large-scale real-world image datasets. We present the first pipeline generating photo-realistic, automatically labeled synthetic images of chicken carcasses. We also introduce a new benchmark dataset containing 300 annotated real-world images, curated specifically for poultry segmentation research. Using these datasets, this study investigates the efficacy of synthetic data and automatic data annotation to enhance the instance segmentation of chicken carcasses, particularly when real annotated data from the processing line is scarce. A small real dataset with varying proportions of synthetic images was evaluated in prominent instance segmentation models. Results show that synthetic data significantly boosts segmentation performance for chicken carcasses across all models. This research underscores the value of synthetic data augmentation as a viable and effective strategy to mitigate data scarcity, reduce manual annotation efforts, and advance the development of robust AI-driven automated detection systems for chicken carcasses in the poultry processing industry.