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blog.smartere

Floppy Disks: the best TV remote for kids Upgrading the Olimex A20 LIME2 to 2GB RAM, by learning to BGA solder and deep diving into the U-Boot bootloader process Making a too cheap LED lamp safe to use Giv mig nu bare elprisen.somjson.dk! (en historie om det måske værste datasæt i åbne energidata) World’s Longest Multi-Cutter Blade: 30 cm Reparation af Nordlux IP S12 badeværelseslampe der ikke lyser længere Fantus-button part 2: the physical button build and the network communication Fantus-button part 1: Reverse engineering the DRTV Chromecast App Quick and dirty guide to Lithium battery-powered Wemos D1 Mini Olimex A20-OLinuXino-LIME2 – 8 years in service, 2 PSUs and 1 SD-card down Grundfos Alpha 2 pumpe går i stykker og flimrer: reparer den med en kondensator til nogle få kr Reparation af Aduro-tronic II Sniffing Philips Hue Zigbee traffic with Wireshark Dør jeg af partikelforurening fra min moderne brændeovn? 18650 Lithium-ion battery packs – 1S80P Olimex A20-OLinuXino-LIME2 – A review after 4 years in service Reparation af DUKA/PAX Passad 30 Ventilator der kører uregelmæssigt Ford 3000 Tractor Instrument Voltage Stabilizer – Mechanical PWM! Reverse engineering Aduro Smart Response Hvorfor korrelerer min DC-spænding med solen? Measuring high DC supply voltage with an Arduino Roomba 500-series Easy Scheduling using an Arduino Brother DS-620 on Linux Stupid sys-admin’ing, and hooray for LVM and unnecessary partitions Making objdump -S find your source code Et lille slag for ytringsfriheden WordPress – mildly impressed
Floating Solid Wood Alcove Shelves
Mads Chr. Ol · 2023-02-20 · via blog.smartere

Posted on mandag, februar 20, 2023 in Hal9k, Planets, Woodworking

I have an alcove where I wanted to put in some floating shelves. I wanted to use some solid wood I had lying around, to match the rest of the interior; this ruled out most of the methods described online: (i) building up the shelf around a bracket, and (ii) using hidden mounting hardware would be hard to get precise and would not provide support on the sides.

So inspired by some of the options instead I tried to get by with just brackets on the three sides, in a solid wood shelf. I ended up with 12mm brackets of plywood in a 26mm solid wood shelf, and that was plenty sturdy.

Step 1 was to cut out the rough shelves, with plenty of extra width, and rough fitting the plywood bracket pieces. It makes sense to leave as much on the top of the slit as possible, as this will be the failure point if overloaded. The excellent wood workshop at Hal9k came in very handy!

Step 2 was to mount the plywood brackets in the alcove. Pretty easy to do using a laser level, biggest problem was getting the rawplugs in precise enough for the level to be kept.

Step 3 was fitting the shelves individually, accounting for the crookedness of the 3 walls. The scribing method used by Rag’n’Bone Brown was pretty useful, just doing it in multiple steps to make sure not to cut off too much.

Finally, all the shelves in final mounting. Getting them in took a bit of persuasion with a hammer, and minor adjustments with a knife to the plywood brackets, as it was a tight fit. The key again was small adjustments.

One concern with such a tight fit would be wood movement; however most of the wood movement is “across the grain” which in this application means “in and out” from the alcove, where the wood is basically free to move as the shelves are not fastened to the brackets in any way.

Another concern would be if the relatively small brackets (12x12mm) can handle the load of the relatively wide shelves (60cm wide, 35cm deep, and 2.6cm high). There are two failure scenarios: (i) the wood could split above the slit, (ii) or the bracket could deform or be pulled out. Neither seems likely as (i) applying a static (or even dynamic) load large enough to split the wood seems implausible, even at the weakest point in the middle of the front, and (ii) the tight fit counteracts the brackets ability to be pulled out since pulling out in one side would have the shelf hitting the wall on the opposite side.

All in all a very satisfying project to work on and complete!