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Abstract:Anomaly detection in batch processes is hindered by transient dynamics, scarce fault labels, and reliance on single-modality sensor data. This work introduces UTOPYA (Unified Temporal Observation for Physics-Informed Anomaly Detection and Time-Series Prediction), a 15.2M-parameter multimodal framework that jointly addresses anomaly detection, time-series prediction, and phase classification in batch distillation by fusing eight data modalities through Feature-wise Linear Modulation (FiLM) conditioned cross-modal attention and gated fusion. A physics-informed regularisation scheme introduced in this work enforces temporal smoothness and thermodynamic monotonicity, while curriculum learning introduces training samples in order of physical difficulty. On the 119-experiment multimodal batch distillation dataset of Arweiler et al. (2026), UTOPYA achieves a window-level test AUROC of 0.832 and 0.874 under multi-signal experiment-level scoring, substantially outperforming four external baselines (PCA, autoencoder, Isolation Forest, and LSTM autoencoder) evaluated under identical conditions (+0.147 window-level AUROC over the best baseline). A multimodal ablation over 15~architectural configurations shows that static context via FiLM conditioning is the key enabler, lifting experiment-level multi-signal AUROC by +0.145 over the unimodal baseline (0.729 to 0.874). Separately, a training ablation across 14 design choices reveals that several widely-adopted techniques, including instance normalisation, Mixup, ensembling, test-time augmentation, and stochastic weight averaging, fail to improve or actively degrade generalisation in this data-scarce setting. These negative results expose a fundamental tension between smoothing-based regularisation and anomaly detection, providing practical guidance for multimodal process monitoring deployment.

Submission history

From: Robson Pessoa Sr [view email]
[v1] Mon, 18 May 2026 10:28:15 UTC (5,142 KB)