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Interesting Engineering

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Sodium-ion batteries developed in China could become low-...
Prabhat Ranjan Mishra · 2026-05-29 · via Interesting Engineering

Since sodium is much more abundant and widely available than lithium, using it for batteries could cut raw material costs.

Sodium battery for cars

Sodium-ion batteries also perform well under load at low temperatures. (Representational image)bixusas/StockSnap

A new type of sodium-ion battery, developed in China, is now matching the performance parameters and production quality of Tesla’s lithium-ion batteries.

Developed by the company Hina, the battery’s high power capability, and strong low‑temperature performance makes these cells attractive for stationary storage.

Once the new battery is tweaked to charge more effectively at low temperatures and function better at high energy densities, it could provide a cost-effective alternative for future electric vehicle batteries that depends on sodium—an abundant and easily sourced material—instead of lithium, according to a new study.

High power capability, and strong low‑temperature performance

“The combination of good uniformity, high power capability, and strong low‑temperature performance makes these cells attractive for stationary storage, grid services, and shorter‑range or commercial vehicles where potential lower cost and resource availability matter more than maximum driving range,” says Moritz Schütte, a battery researcher at RWTH Aachen University in Germany. 

To assess how Hina batteries compare to more advanced Tesla batteries, Schütte’s team used a non-destructive technique called impedance spectroscopy to measure the uniformity of 120 sodium-ion battery cells. Next, to map out the power and energy performances of individual cells under real-life conditions, the team tested the batteries at varying currents and at temperatures from −20 °C to 45 °C. They also used X-rays to see the battery’s internal structure, then opened up the cells to measure their electrode dimensions, compositions, and microstructures, according to a press release. 

It was also found that the battery uses a tabless, a double-aluminum current collector design that reduces resistance and ensures a uniform temperature distribution—and also mirrors the current design of Tesla batteries.  

“We were positively surprised by how uniform the cells are. The high‑power performance was better than one might expect from an early commercial sodium‑ion product. However, for applications that require frequent charging at low ambient temperatures, appropriate thermal management or operating strategies will be important because low-temperature charging remains a clear weakness,” said Schütte. 

Researchers also found unexpectedly high, unevenly distributed levels of copper in certain cathode regions of the battery.

Future sodium-ion technologies

“It raises interesting questions about its role in performance and aging,” said Schütte. “It will be exciting to see future sodium-ion technologies that are free of nickel and copper, as well, while achieving competitive energy density.” 

Since sodium is much more abundant and widely available than lithium, using it for batteries could cut raw material costs for manufacturers and reduce long-term supply chain risks. Sodium-ion batteries also perform well under load at low temperatures, making them an appealing option for both stationary power storage and mobile applications in cold climates, as per the release.

Published in the Cell Press journal Cell Reports Physical Science, the study’s researchers report postmortem analysis and electrochemical testing of the most commercialized sodium-ion battery technology from Hina Battery, which employs a tabless double-aluminum architecture and a novel cathode composition, NaCu1/9Ni2/9Fe1/3Mn1/3O2.

Researchers revealed that this cathode features a distinctive spatial separation of copper from the other transition metals (Ni, Fe, and Mn) within individual particles. Using an Archimedean-spiral analysis of computed tomography data, we estimate total cathode length with 2% deviation, without additional image optimization.

“The cell delivers performance and production quality comparable to state-of-the-art Li-ion batteries: impedance variation across 120 cells is 5.3%, capacity remains over 100% at 4C (25°C), and usable discharge energy above 80% at −20°C, though this value drops to 56% in the charging direction,” said researchers.

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Prabhat, an alumnus of the Indian Institute of Mass Communication, is a tech and defense journalist. While he enjoys writing on modern weapons and emerging tech, he has also reported on global politics and business. He has been previously associated with well-known media houses, including the International Business Times (Singapore Edition) and ANI.