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Interesting Engineering

US firm to scale laser-based nuclear fusion ‘breakthrough’ with new partnership Military Archives - Interesting Engineering World’s first non-nuclear lead-cooled reactor to generate electricity begins installation US scientists devise new process to turn sewage sludge into 99% pure natural gas US firm unveils submarine-hunting drone with 9,200-mile-range, 35 mph top speed Military Archives - Interesting Engineering Supercomputer finds lithium-titanium tweak to boost sodium-ion batteries for grids Lockheed Martin demonstrates vertical launch missile system for mobile drone defense China’s 1116 MWe Taipingling Unit 1 reactor goes online, set to generate 9bn kWh yearly ChatGPT Images 2.0 update combines reasoning, research, and design with 2K output US Navy tests plug-and-play laser system on USS Bush carrier, downs drones at sea China’s CATL reveals 621-mile EV battery, under-7-minute charging to challenge BYD US uses world’s first exascale supercomputer to model supernovae, fusion reactors AI and Robotics Archives - Interesting Engineering First-in-human study confirms safety of graphene-based brain interface Tesla’s Optimus humanoid robot greets runners, poses for photos at Boston Marathon Interlocking materials offer high strength and flexibility for robotics, infrastructure US redeploys 100,000-ton nuclear-powered aircraft carrier in Red Sea after repairs US scientists unveil concept for ‘world’s first neutrino laser’ to unlock breakthroughs New military tech can maintain communication in contested electronic warfare environments Got a dark personality? Psychologists can help you choose your career wisely Humidity boosts performance of 3D-printed nanogenerator instead of degrading it China demonstrates microwave beam that recharges drones in flight, continues power delivery Scientists run compact free-electron laser for eight hours, cracks FEL stability problem China’s PLA considers to use minelaying underwater drones to enforce Taiwan blockade: Report 1-ton sharks may struggle for survival in waters exceeding 62.6°F, study suggests US firm’s thorium nuclear fuel bundles move to manufacturing for commercial reactors Tesla hits 0% charge in remote Chilean desert as YouTuber uses hood-mounted solar Humanoid robot surpasses human world record in Beijing half-marathon, clocking 50:26 mins New method extracts maximum work from unknown quantum states using symmetry tricks US scientists’ new method can measure rare-earth elements in plants without destroying them 1,800-year-old feces reveal disease and hygiene linked to Roman Empire in Bulgaria Tankers come under fire as Iranian forces close Strait of Hormuz over US blockade Iran announces opening of Strait of Hormuz, Donald Trump says blockade to continue US scientists confirm altermagnetism in rust, unlock faster, low-power electronics Chinese scientists hit record 63 K in nickel superconductors without extreme pressure Songbird study reveals potential paths for human brain’s self-repair, neurogenesis US dumping ground that stores hundreds of drums with nuclear waste set to be cleaned up Chinese scientists’ diamond-based coating to boost data center cooling efficiency by 80% US’ 100,000-ton nuclear warship sets record with longest deployment since Vietnam War World-first eVTOL two-way transition flight test completed by Vertical Aerospace New electrolyte design improves solid-state battery conductivity by 2.7 times 50-year-old prediction confirmed as scientists spot darkness moving faster than speed of light Uncrewed underwater vehicle enters service in Australia, can boost autonomous warfare power Quasi-solid-state battery hits 99.98% efficiency, stops dendrites, and boosts cycle life France plugs Lucy photonic quantum system into supercomputer for hybrid computing US Army CH-47F Chinook helicopter makes first autonomous landing without human input 300-million-year-old German Basin could hold one of Europe’s largest lithium resources ‘World’s first’: AGIBOT G2 humanoid robots run tablet testing on live factory line Google in talks with Pentagon to deploy Gemini AI after Claude limits dispute US tests spin-polarized fuel in 180-million-degree Fahrenheit tokamaks for fusion power US unveils AI-powered drone with 66-mile reach, modular payload transforms operations Anthropic launches Opus 4.7 with 13% higher vision resolution and stronger coding Germany airdrops 5 ton ‘mini tank’ from aircraft in first airborne test trial US nuclear firm submits plan for 240 MW small modular reactor to power 1.5 million homes China turns on largest AI science hub in 2 months, using no US chips at all Relic black holes from cosmic ‘bounce’ may be dark matter shaping our Universe China releases first detailed map locating seabed minerals in eastern seabed China’s humanoid robot masters real-time tennis rallying with 90.9% return accuracy 10,000 suns: Black hole ‘dancing jets’ clocked at instantaneous power in a first US chemists turn natural gas into liquid fuel without high heat and pressures Australia’s major refinery burns for 13 hours, raises fresh fears over petrol supply crisis US firm can help faster, real time tracking of high-speed threats with infrared camera US Army trials unmanned Hunter Wolf robot with gun, radar in combat drills Massive cosmic test shows Newton and Einstein still explain gravity accurately Mondelez-backed startup debuts ‘world’s first’ chocolate bars made with cultured cocoa China trials deep sea actuator for cutting cables and pipelines at 3,500m depth ‘Missing house’: Exact location of Shakespeare’s only London 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US Navy’s 9,200-ton destroyer with 100,000 hp engines starts sea trials before delivery
Sujita Sinha · 2026-04-29 · via Interesting Engineering

In preparation for joining the U.S. Navy fleet, the USS Patrick Gallagher (DDG-127) has begun its sea trials. General Dynamics Bath Iron Works stated on April 28 that the warship had departed its Maine shipyard and entered open waters to undergo performance testing. This phase comes just before delivery and signals the closing chapter for the Flight IIA production line as the Navy transitions to newer Flight III vessels.

Final step before fleet entry

Sea trials are conducted under shipbuilder control, not Navy command, as part of the pre-delivery process. The goal is to verify whether the ship meets operational standards required for acceptance. The USS Patrick Gallagher is the last Flight IIA Technology Insertion variant, built to sustain fleet numbers while newer designs enter production.

The destroyer carries the proven Aegis combat system and maintains compatibility with existing fleet operations. Additionally, it has 96 vertical launch system cells, which provide powerful missile capabilities for strike, anti-submarine, and air defense operations. As the Navy gets ready to improve radar and power systems on its next ships, this continuity is crucial.

Testing propulsion and ship handling

Trials focus on propulsion, maneuverability, endurance, and system integration. The ship is powered by four General Electric LM2500 gas turbines that generate about 100,000 shaft horsepower. These engines are expected to push the vessel to speeds of 30 to 31 knots (about 35 to 36 miles per hour).

Engineers conduct multiple speed runs at different power levels while recording performance data. Maneuverability tests measure turning response and stability during course changes. Emergency stopping trials evaluate how quickly the ship can halt by reversing propulsion from full speed ahead.

Endurance testing monitors fuel consumption, cooling system behavior, and exhaust conditions during extended operation. Runs are made in opposing directions to lessen the effects of wind and currents. GPS tracking and onboard equipment are used to collect data for accurate comparison with Navy requirements.

The future USS Patrick Gallagher (DDG 127) sailed down the Kennebec River on Monday to conduct sea trials. Sea trials enable the BIW operating crew to test the many systems installed on the ship to ensure they are performing to Navy standards. pic.twitter.com/vDPC7ZZpCG

— General Dynamics Bath Iron Works (@GDBIW) April 27, 2026

Systems checked under real conditions

Unlike equipment testing in isolation, sea trials involve observing the performance of equipment when functioning as a unit. Power distribution is observed during propulsion operations, with auxiliary machinery and onboard systems running simultaneously. This ensures stable power delivery across the ship.

The mechanical parts, piping system, and ventilation system are turned on one after another, then tested. The engineers keep increasing the load to determine their limitations. Hazardous tests, such as maximum-power runs, are conducted under strict supervision.

Members of the crew performing these tests include staff from Bath Iron Works, including mechanics and system operators. This crew follows standard procedures that define the sequence of operations and the necessary safety measures to be taken. Combat systems are not fully exercised at this stage, as the focus remains on engineering performance and seaworthiness.

A namesake with a legacy

The ship pays tribute to Patrick Gallagher, a Marine Corps corporal who fought in Vietnam. Born in Ireland in 1944, Gallagher moved to America in 1962 and joined the corps two years later.

On July 18, 1966, he intervened to shield fellow Marines from incoming grenades during a night battle near Cam Lo. He prevented casualties by removing one and shielding another. He was awarded the Navy Cross for these deeds. At the age of 23, Gallagher was killed in battle on March 30, 1967.

The destroyer bearing his name measures about 513 feet in length with a beam of 66 feet and a displacement of about 9,200 tons. It can carry a crew of around 380 sailors. Armament includes a 5-inch naval gun, close-in defense systems, torpedo launchers, and support for two MH-60R helicopters.

The Blueprint

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A versatile writer, Sujita has worked with Mashable Middle East and News Daily 24. When she isn't writing, you can find her glued to the latest web series and movies.