In 1981, Schatz proved that the covering radius of the binary Reed-Muller code $RM(2,6)$ is 18. For $RM(2,7)$, we only know that its covering radius is between 40 and 44. In this paper, we prove that the covering radius of the binary Reed-Muller code $RM(2,7)$ is at most 42. Moreover, we give a sufficient and necessary condition for Boolean functions of 7-variable to achieve the second-order nonlinearity 42.