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Recent Commits to openclaw:main

test: merge chat side-result checks · openclaw/openclaw@ddd2c2a test: merge cron history checks · openclaw/openclaw@f7eb746 test: merge responsive navigation shell checks · openclaw/openclaw@c2e4b47 docs(changelog): add codex oauth fixes · openclaw/openclaw@628e6cd test: merge navigation routing cases · openclaw/openclaw@5d8cecb Tests: mock channel registry bundled fallback · openclaw/openclaw@2b08233 Secrets: avoid broad web search discovery for single plugin config · openclaw/openclaw@a464f59 test: merge config view browser checks · openclaw/openclaw@20cf511 fix(status): align oauth health with runtime · openclaw/openclaw@eed7116 feat: add macOS screen snapshots for monitor preview (#67954) thanks … · openclaw/openclaw@f377db1 fix: report shared auth scopes in hello-ok (#67810) thanks @BunsDev · openclaw/openclaw@0b6c39b Auto-reply: avoid eager bundled route fallback · openclaw/openclaw@3ea1bf4 Tests: narrow session binding contract setup · openclaw/openclaw@54e4e16 fix(macOS): enable undo/redo in webchat composer text input (#34962) · openclaw/openclaw@00951dc Tests: speed up channel setup promotion · openclaw/openclaw@82b529a Docs: refresh agent instructions · openclaw/openclaw@5775fe2 fix(auth): serialize OAuth refresh across agents to fix #26322 (#67876) · openclaw/openclaw@8e79080 test: allow ollama public surface boundary test · openclaw/openclaw@7d4f1a6 Docs: add test performance guardrails · openclaw/openclaw@89706d3 Tests: restore context-engine usage proof · openclaw/openclaw@e4c4f95 Tests: slim context engine runtime coverage · openclaw/openclaw@74c198f ci: retry failed custom checkouts · openclaw/openclaw@0ee5baf test: trim duplicate provider auth onboarding cases · openclaw/openclaw@1ffc02e matrix: fix sessions_spawn --thread subagent session spawning (#67643) · openclaw/openclaw@1ce2596 test: reduce auth choice fixture churn · openclaw/openclaw@857b9cd test: mock health status config boundaries · openclaw/openclaw@9d5ab4a test: mock onboard config io boundary · openclaw/openclaw@299694d test: mock legacy state plugin boundaries · openclaw/openclaw@2713089 test: mock channel install boundaries · openclaw/openclaw@b945248 test: mock doctor preview channel boundaries · openclaw/openclaw@b1a3ad4
fix(browser): circuit-break managed launch failures · ope...
steipete · 2026-04-27 · via Recent Commits to openclaw:main

@@ -56,6 +56,10 @@ type BrowserEnsureOptions = {

5656

headless?: boolean;

5757

};

585859+

const MANAGED_LAUNCH_FAILURE_THRESHOLD = 3;

60+

const MANAGED_LAUNCH_COOLDOWN_BASE_MS = 30_000;

61+

const MANAGED_LAUNCH_COOLDOWN_MAX_MS = 5 * 60_000;

62+5963

function launchOptionsForEnsure(options?: BrowserEnsureOptions) {

6064

return typeof options?.headless === "boolean"

6165

? { headlessOverride: options.headless }

@@ -81,6 +85,51 @@ function formatLocalPortOwnershipHint(profile: ResolvedBrowserProfile): string {

8185

);

8286

}

838788+

function normalizeFailureMessage(err: unknown): string {

89+

const raw = err instanceof Error ? err.message : String(err);

90+

const trimmed = raw.trim();

91+

return trimmed || "unknown browser launch failure";

92+

}

93+94+

function resetManagedLaunchFailure(profileState: ProfileRuntimeState): void {

95+

profileState.managedLaunchFailure = undefined;

96+

}

97+98+

function recordManagedLaunchFailure(profileState: ProfileRuntimeState, err: unknown): void {

99+

const previous = profileState.managedLaunchFailure;

100+

const consecutiveFailures = (previous?.consecutiveFailures ?? 0) + 1;

101+

const exponent = Math.max(0, consecutiveFailures - MANAGED_LAUNCH_FAILURE_THRESHOLD);

102+

const cooldownMs =

103+

consecutiveFailures >= MANAGED_LAUNCH_FAILURE_THRESHOLD

104+

? Math.min(MANAGED_LAUNCH_COOLDOWN_MAX_MS, MANAGED_LAUNCH_COOLDOWN_BASE_MS * 2 ** exponent)

105+

: 0;

106+

const now = Date.now();

107+

profileState.managedLaunchFailure = {

108+

consecutiveFailures,

109+

lastFailureAt: now,

110+

...(cooldownMs > 0 ? { cooldownUntil: now + cooldownMs } : {}),

111+

lastError: normalizeFailureMessage(err),

112+

};

113+

}

114+115+

function assertManagedLaunchNotCoolingDown(profileName: string, profileState: ProfileRuntimeState) {

116+

const failure = profileState.managedLaunchFailure;

117+

if (!failure || failure.consecutiveFailures < MANAGED_LAUNCH_FAILURE_THRESHOLD) {

118+

return;

119+

}

120+

const cooldownUntil = failure.cooldownUntil ?? 0;

121+

const remainingMs = cooldownUntil - Date.now();

122+

if (remainingMs <= 0) {

123+

return;

124+

}

125+

const retrySeconds = Math.max(1, Math.ceil(remainingMs / 1000));

126+

throw new BrowserProfileUnavailableError(

127+

`Browser launch for profile "${profileName}" is cooling down after ${failure.consecutiveFailures} consecutive managed Chrome launch failures. ` +

128+

`Retry in ${retrySeconds}s after fixing Chrome startup, or set browser.enabled=false if the browser tool is not needed. ` +

129+

`Last error: ${failure.lastError}`,

130+

);

131+

}

132+84133

export function createProfileAvailability({

85134

opts,

86135

profile,

@@ -189,6 +238,7 @@ export function createProfileAvailability({

189238

profileState.lastTargetId = null;

190239191240

const previousProfile = reconcile.previousProfile;

241+

resetManagedLaunchFailure(profileState);

192242

if (profileState.running) {

193243

await stopOpenClawChrome(profileState.running).catch(() => {});

194244

setProfileRunning(null);

@@ -243,7 +293,19 @@ export function createProfileAvailability({

243293

throw new BrowserProfileUnavailableError(formatChromeMcpAttachFailure(lastError));

244294

};

245295246-

let inflightEnsureBrowserAvailable: { key: string; promise: Promise<void> } | null = null;

296+

const launchManagedChrome = async (

297+

profileState: ProfileRuntimeState,

298+

current: BrowserServerState,

299+

launchOptions: ReturnType<typeof launchOptionsForEnsure>,

300+

) => {

301+

assertManagedLaunchNotCoolingDown(profile.name, profileState);

302+

try {

303+

return await launchOpenClawChrome(current.resolved, profile, launchOptions);

304+

} catch (err) {

305+

recordManagedLaunchFailure(profileState, err);

306+

throw err;

307+

}

308+

};

247309248310

const ensureBrowserAvailableOnce = async (options?: BrowserEnsureOptions): Promise<void> => {

249311

await reconcileProfileRuntime();

@@ -280,6 +342,7 @@ export function createProfileAvailability({

280342

(await isHttpReachable(PROFILE_ATTACH_RETRY_TIMEOUT_MS)) &&

281343

(await isReachable(PROFILE_ATTACH_RETRY_TIMEOUT_MS))

282344

) {

345+

resetManagedLaunchFailure(profileState);

283346

return;

284347

}

285348

}

@@ -290,20 +353,23 @@ export function createProfileAvailability({

290353

: `Browser attachOnly is enabled and profile "${profile.name}" is not running.`,

291354

);

292355

}

293-

const launched = await launchOpenClawChrome(current.resolved, profile, launchOptions);

356+

const launched = await launchManagedChrome(profileState, current, launchOptions);

294357

attachRunning(launched);

295358

try {

296359

await waitForCdpReadyAfterLaunch();

360+

resetManagedLaunchFailure(profileState);

297361

} catch (err) {

298362

await stopOpenClawChrome(launched).catch(() => {});

299363

setProfileRunning(null);

364+

recordManagedLaunchFailure(profileState, err);

300365

throw err;

301366

}

302367

return;

303368

}

304369305370

// Port is reachable - check if we own it.

306371

if (await isReachable()) {

372+

resetManagedLaunchFailure(profileState);

307373

return;

308374

}

309375

@@ -339,22 +405,26 @@ export function createProfileAvailability({

339405

await stopOpenClawChrome(profileState.running);

340406

setProfileRunning(null);

341407342-

const relaunched = await launchOpenClawChrome(current.resolved, profile, launchOptions);

408+

const relaunched = await launchManagedChrome(profileState, current, launchOptions);

343409

attachRunning(relaunched);

344410345411

if (!(await isReachable(PROFILE_POST_RESTART_WS_TIMEOUT_MS))) {

346-

throw new Error(

412+

const err = new Error(

347413

`Chrome CDP websocket for profile "${profile.name}" is not reachable after restart. ${await describeCdpFailure(

348414

PROFILE_POST_RESTART_WS_TIMEOUT_MS,

349415

)}`,

350416

);

417+

recordManagedLaunchFailure(profileState, err);

418+

throw err;

351419

}

420+

resetManagedLaunchFailure(profileState);

352421

};

353422354423

const ensureBrowserAvailable = async (options?: BrowserEnsureOptions): Promise<void> => {

355424

const key = ensureOptionsKey(options);

425+

const profileState = getProfileState();

356426

for (;;) {

357-

const current = inflightEnsureBrowserAvailable;

427+

const current = profileState.ensureBrowserAvailable;

358428

if (!current) {

359429

break;

360430

}

@@ -364,11 +434,11 @@ export function createProfileAvailability({

364434

await current.promise.catch(() => {});

365435

}

366436

const promise = ensureBrowserAvailableOnce(options).finally(() => {

367-

if (inflightEnsureBrowserAvailable?.promise === promise) {

368-

inflightEnsureBrowserAvailable = null;

437+

if (profileState.ensureBrowserAvailable?.promise === promise) {

438+

profileState.ensureBrowserAvailable = null;

369439

}

370440

});

371-

inflightEnsureBrowserAvailable = { key, promise };

441+

profileState.ensureBrowserAvailable = { key, promise };

372442

return promise;

373443

};

374444

@@ -380,6 +450,7 @@ export function createProfileAvailability({

380450

return { stopped };

381451

}

382452

const profileState = getProfileState();

453+

resetManagedLaunchFailure(profileState);

383454

if (!profileState.running) {

384455

const idleStop = resolveIdleProfileStopOutcome(profile);

385456

if (idleStop.closePlaywright) {